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Showing posts with label Mechanics. Show all posts

INTRODUCTION:

H Bridge configuration is commonly used in electrical applications where the load needs to be driven in either direction. A typical H-Bridge structure is shown below








The current flows through the load M – Motor in one direction when S1 and S4 switches are closed and current flows in the other direction when S2 and S3 switches are closed.

The components that realize the switching action are commonly transistors. Two types of transistors, NPN and PNP for BJTs, N-Channel and P-Channel for MOSFETs are needed for the proper biasing where the high side is P-type and the low side is N-type.

In this project, we use MOSFETs because of their high switching speed and low RDS resistance for low heat dissipation. H-Bridge configuration requires both P and N type MOSFETs but since N-type MOSFETs have improved electrical characteristics, using only N-type for four of the transistors will be ideal. IR2110 half bridge MOSFET and IGBT driver IC allows us to do this. By using a boost-up capacitor, it can bias the high side N-type MOSFETs so we get rid of the P-type.

C1, C5, C6 : 100uF/16V Electrolytic Capacitor
C3, C4, C7, C8: 10uF/16V Electrolytic Capacitor
C2 : 100nF Polyester Capacitor
Con1, Con2, Con3, Con4 : 2×4 Terminal
D1 : 1N4001 Diode
D2, D3, D4, D5, D6 : 1N5818 Schottky Diode
Q1, Q2, Q3, Q4 : IRF3205 Power MOSFET
R1, R2, R3, R4 : 1/4W Resistor
U1, LM7805CV Linear +5V Voltage Regulator
U2, U3 : IR2110 High and Low Side Driver

When one current way is off, namely its control signal is low, the boost up capacitor is charged up. When this way turns on, the boost up capacitor starts to bias the high side MOSFET until it fully discharges.So it is not possible to drive the motor in one way continuously without a PWM control signal. By using PWM control signals you can easily adjust the speed of motor and continuously run the load in one way. Same is also valid for the other way of current.

The MOSFETs used in this project are International Rectifier’s IRF3205 which can handle up to 115A drain current and 55V Drain to Source voltage. It has 0.008 Ohm RDS resistance. For lower currents (~0-5A) heat dissipation will be too low. But if you will use this board for high current applications you should connect a heatsink. On the other hand you can choose a different MOSFET that suits your needs.

As it is shown in the schematic, we input +12V DC supply voltage to the board. +12V is used for gate driving of MOSFETs. A LM7805 linear voltage regulator converts +12V to +5V DC for the logical supply of IR2110 which is suitable for microcontroller applications.

The board has 8 terminal connections. From left to right;

1 and 2 : Load connection
3 : Ground
4 : +12V DC
5 : Load Supply ground
6 : Load Supply positive voltage
7 – 8 : PWM signals


The construction of the circuit board is easy. The PCB file is provided in pdf format. You can apply it to the board by using the ironing method.


DOWNLOADS:

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INTRODUCTION:


Automation in manufacturing has come far by using industrial robots. However, industrial robots require tremendous efforts in static calibration due to their lack of senses. Force and vision are the most useful sensing capabilities for a robot system operating in an unknown or uncalibrated environment and by integrating sensors in real-time with industrial robot controllers, dynamic processes need far less calibration which leads to reduced lead time. By using robot systems which are more dynamic and can perform complex tasks with simple instructions, the production efficiency will rise and hence also the profit for companies using them.

Although much research has been presented within the research community, current industrial robot systems have very limited support for external sensor feedback, and the state-of-the-art robots today have generally no feedback loop that can handle external force- or position controlled feedback. Where it exists, feedback at the rate of 10 Hz is considered to berare and is far from real-time control.

A new system where the feedback control can be possible within a real-time behavior, developed at Lund Institute of Technology, has been implemented. The new system for rapid feedback control is a highly complex system, possible to install in existing robot cells, and enables real-time (250 Hz) sensor feedback to the robot controller. However, the system is not yet fully developed, and a lot of issues need to be considered before it can reach the market in other than specific applications.

The implementation and deployment of the new interface at LiTH shows that the potential for this system is large, since it makes production with robots exceedingly flexible and dynamic, and the fact that the system works with real- time feedback makes industrial robots more useful in tasks for manufacturing.


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INTRODUCTION:


Development of Industrial robots is becoming more expensive and time consuming over the years. A lot of costs are spent in the development, and so it is necessary to improve the conceptual design phase. This project is an object lesson that shows one of the multiple ways to improve the named phase.

It basically consists on, using a CAD program, build a robot whose parameters have to be modified from a user interface. The parameters to change are the dimensions of the robot’s parts (morphology parameterization) and also the parts to use (topology parameterization), which can be chosen from a large library of different parts.

Some parameters are changed so as the build robot has similar mass properties to a given one, in order to be able to do some tests with it and export the results to improve the real robot. For this reason, in the interface done there is also written some code to get the mass properties of the built robot. Even so, this thesis only shows how to do the named actions but it has not been done any kind of test.

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